Synergy Structures is a leading manufacturer of prefabricated modular buildings, leveraging state-of-the-art 3D BIM technology, light gauge steel panelization, and innovative offsite construction techniques. Synergy offers a diverse range of affordable housing options, including studios, one, two and three-bedroom homes, accessory dwelling units (ADUs) and backyard studios, tiny homes, park models, sheds, garages, and disaster relief structures.
Dedicated to quality, efficiency, and sustainability, Synergy Structures offers customizable structures designed to meet the specific needs and budgets of clients through an interactive design process. By harnessing innovative technology and modern construction techniques, the company ensures superior outcomes with faster turnaround times and transparent pricing.
The Synergy Structures’ team comprises industry experts and visionaries from construction, manufacturing, and technology, all committed to driving innovation and exceeding client expectations. At Synergy Structures, client satisfaction is paramount. Known for its client-focused approach, the company prioritizes customer satisfaction and provides personalized service throughout every step of the process. This dedication to exceeding expectations is evident in Synergy’s diverse portfolio, showcasing its versatility and expertise in delivering innovative structures across a range of markets and geographies. Today, Synergy serves clients across the United States from its 34,000 square foot facility on an 11-acre campus in Lancaster, South Carolina.
Meet Our Team - History and Leadership - Experience Matters
Synergy executives bring over 100 years of combined expertise in lean manufacturing, offsite construction, and general contracting, establishing the company as an industry leader. The founders have constructed thousands of homes and are fueled by a commitment to innovation. Their global exploration of alternative construction methods revealed the advantages of light gauge steel over traditional wood and the benefits of modular construction compared to outdated techniques.
To address the construction industry’s reluctance to change, they founded Synergy Manufacturing, LLC in 2018, opting to produce all light gauge steel components in-house. Starting with two roll forming machines, the company quickly expanded to eight to meet increasing demand. This success paved the way for the launch of Synergy Structures in 2024, which offers a diverse range of affordable housing solutions, including studios, one-, two-, and three-bedroom homes, accessory dwelling units (ADUs), tiny homes, park models, sheds, garages, and disaster relief structures.
The leadership team is composed of experts and visionaries from the construction, manufacturing, and technology fields. Their combined experience and innovative mindset drive progress and collaboration, positioning Synergy at the forefront of the industry. By focusing on advanced technology and modern construction methods, Synergy is reshaping the future of building solutions.
Michael Iagnemma’s journey in the construction industry is truly inspiring. His transition from various roles at NVR, Inc. (Ryan Homes), the nation’s fourth-largest homebuilder, to entrepreneurship illustrates his bold vision and entrepreneurial spirit. Beginning with Southeast Framing, LLC and later expanding into Southeast Building Services, Michael showcased remarkable adaptability and a deep understanding of market needs. As a licensed general contractor with a personal track record of constructing over 1,400 homes, he possesses an unparalleled insight into delivering quality homes and structures at affordable prices.
Michael’s decision to explore light gauge steel manufacturing through 3D BIM technology at Synergy Manufacturing highlights his innovative approach to overcoming industry challenges. By integrating 3D BIM technology with light gauge steel panelization and offsite construction, he not only tackled structural issues associated with wood but also transformed the construction process itself. The establishment of Synergy Manufacturing as the largest roll forming operation in the country is a testament to his leadership and strategic vision.
His commitment to excellence, meticulous attention to detail, and adept problem-solving skills have been evident throughout his career. Michael’s ability to foresee challenges and devise innovative solutions reflects his comprehensive understanding of the construction landscape. His collaborative approach and dedication to quality have fostered strong relationships with clients, subcontractors, and team members, driving project success and client satisfaction. His ongoing commitment to professional development and staying informed about industry trends further underscores his dedication to growth and innovation. Michael’s leadership at Synergy Structures embodies not only his professional expertise but also his integrity and commitment to excellence.
Outside of his professional pursuits, Michael’s commitment to family illustrates his balanced approach to life. Spending quality time with his wife, Tara, and their three children reflects his values and priorities beyond work. Overall, Michael Iagnemma’s contributions to the construction industry, especially in integrating technology with offsite construction, position him as a visionary leader driving innovation and excellence in the field.
Brian Iagnemma is a seasoned leader in the construction and manufacturing industry, known for his visionary approach and commitment to excellence. With over 20 years of experience, Brian has held key executive positions at prominent homebuilding companies such as NVR (Ryan Homes) and Essex Homes (now Stanley Martin). During his tenure, he oversaw the development and operation of over 400 communities and $6 billion in residential sales and construction while personally entitling over 8,000 lots, showcasing his proficiency in various aspects of homebuilding including operations, land, finance, lean manufacturing/construction, sales, and build for rent.
Brian's educational background includes a Bachelor of Science Degree with dual majors in Business Administration and Marketing from Duquesne University, as well as a Juris Doctorate Degree from Duquesne University School of Law. This diverse expertise in both business and law has undoubtedly contributed to his success in navigating the complex landscape of the construction and manufacturing industries.
As a managing member of Synergy Structures, Brian is dedicated to driving innovation and delivering exceptional results for clients. His keen understanding of market trends and customer needs has been instrumental in both companies' growth and expansion into new markets and product lines. Under his leadership Synergy has become known for its commitment to quality, efficiency, affordability, and environmental stewardship. Brian's forward-thinking and common-sense approach has positioned Synergy as a leader in sustainable construction practices, pushing the boundaries of traditional methods.
Beyond his professional achievements, Brian is actively involved in industry organizations and community initiatives. He serves on the Board of Habitat for Humanity and participates in conferences and events nationwide, where he shares his insights and expertise. Brian's passion for sustainable and affordable development is evident in his commitment to making a positive impact both within industry and the community at large.
Al Iagnemma is a seasoned executive recognized for his expertise in implementing Lean-Six Sigma initiatives that enhance operational efficiency and surpass customer expectations. With a robust background in manufacturing processes and operational excellence, he has consistently delivered sustainable revenue and EBITDA growth in both domestic and international markets.
Al’s leadership spans global operations and management, characterized by strategic alliances in key regions, including Asia, Europe, and Latin America, with a focus on India, China, and Mexico. His strategic insight and hands-on approach have been crucial in overcoming challenges during startup phases, growth periods, and market downturns.
His notable achievements include:
Lean Innovations: As the founder of the AIM Group, Al pioneered lean initiatives that set industry standards, leading to significant reductions in lead times, productivity enhancements, and improved customer satisfaction. He also facilitated strategic alliances that propelled international growth and delivered impressive returns on investment for clients.
Leadership: As Chief Operating Officer at Kohlberg Holdings, Al executed a remarkable turnaround, transforming a company with $12 million in revenue and a $1.8 million net loss into a market leader with $78 million in revenue and $12.5 million in profit within 24 months. He successfully positioned the company for an equity sale exceeding $100 million.
Operational Excellence: Honored with the Innovator of the Year Award from the State of Iowa, Al has a proven history of driving operational excellence and substantial growth. His expertise has benefited over 300 companies, including 50 Fortune 500 firms, yielding documented savings of over $4 billion.
Throughout his career, Al has held pivotal executive roles, including as Chief Operating Officer at Kohlberg Holdings, where he expanded the company’s international presence, streamlined operations, and achieved significant productivity gains. As General Manager at Hawkeye Concrete Products, he led a rapid turnaround, tripling sales within a year and significantly increasing the company’s value.
Before his executive roles, Al founded and directed AIM Group, a consulting firm focused on Lean applications, World Class Manufacturing, international outsourcing, and turnarounds across various industries, including modular manufacturing.
Lester Harding is a seasoned professional with a passion for innovation and excellence in the field of Building Information Modeling (BIM). As the Director of Design and Innovation, Lester leads a dynamic team of BIM specialists, driving the implementation of cutting-edge technology and best practices to optimize project delivery and enhance collaboration across all phases of construction.
Lester brings a unique blend of technical expertise and creative problem-solving skills to his role. He has extensive experience leveraging BIM software and workflows to streamline design coordination, improve project efficiency, and mitigate risks throughout the construction process. Lester is a recognized leader in the BIM community, known for his forward-thinking approach and commitment to continuous improvement and quality at the source. He stays abreast of the latest developments in BIM technology and industry standards, ensuring that Synergy remains at the forefront of innovation in the field.
In addition to his technical prowess, Lester is a natural leader and mentor, dedicated to fostering a culture of collaboration, learning, and professional growth within his team. He thrives on building strong relationships with project stakeholders, including architects, engineers, contractors, and clients, to ensure that BIM and Quality is seamlessly integrated into every project.
As the Director of Design and Innovation, Lester is committed to leveraging the power of BIM to deliver innovative solutions, drive project success, and exceed client expectations.
